Raskas
Ajoneuvojen hinausjärjestelmä
Raskaat hinausjärjestelmät kuorma-autoillesi, rakennuskoneillesi, kaivosajoneuvoillesi, maatalouskoneillesi ja hyötyajoneuvokalustoillesi. Yhdistelemme erittäin lujat hinausköydet, pehmeät sakkelit, hihnat ja hinauslaitteistot vaativiin hinausoperaatioihin.
Suunniteltu raskaiden ajoneuvojen hinauskäyttöön
- Raskaat palautusköydet jopa 120 mm+
- Murtolujuus jopa 90 000 kg+
- Nylon 66- ja UHMWPE-köysivaihtoehdot
- Pehmeät sakkelit jopa 100 000 kg MBL:ään asti
- Kineettiset ja vinssivetoiset kokoonpanot
- Kestävät silmät ja suojaholkit
- OEM-värit, etiketit ja pakkaukset
Raskaiden ajoneuvojen hinausratkaisut kaupallisille ja teollisuuskalustoille
Raskaat hinausjärjestelmät vaativat enemmän kuin pelkkää isompaa köyttä. Hyötyajoneuvot, kaivosajoneuvot, rakennuskoneet ja maatalouskoneet voivat sisältää poikkeuksellisen suuria vetovoimia, erityisesti jos olet jumissa kaltevuudessa, mudassa tai pehmeässä maaperässä. Ennen kuin valitset sopivan järjestelmän, sinun on arvioitava etukäteen ajoneuvon kokonaispaino, odotettu vastus, vetotapa, ankkurointikokoonpano, hinauskulma, kiinnitysosat ja turvallisuuskerroin. Käyttötarkoituksestasi riippuen tarvitset kineettistä hinausjärjestelmää, ohjattua vinssausta tai staattista hinausjärjestelmää yhden yleisköyden sijaan.
Duracordix toimittaa raskaiden ajoneuvojen hinausjärjestelmiä hinauslaitemerkeillesi, kuljetusyrityksille, hinausyrityksille sekä kaivos- ja rakennusalan asiakkaillesi. Ratkaisumme voivat yhdistää kineettisiä nailon 66 -hinausköysiä, UHMWPE-vinssi- ja hinausköysiä, pehmeitä HMPE-sakkeleita, raskaita hihnoja, hinausrenkaita, -paloja ja suojakomponentteja. Saatavilla on räätälöityjä lujuusluokituksia, mittoja, brändäyksiä ja pakkauksia sekä OEM-valmistajille että projektikohtaisesti.
Täydellinen Raskaiden ajoneuvojen hinausjärjestelmän komponentit
Kineettinen palautumisköysi
- Venymä jopa 30%,
- Erinomainen iskukuormituksen vaimennus
- Korkea murtolujuus
- Korkea energian absorptio
- Kulutusta kestävä
- Kestävät silmälenkit
- Suojaholkit
- Mukautetut värit saatavilla
Pehmeä palautussanka
- Korkea lujuus,
- Erittäin kevyt,
- Helppo käsitellä
- Ei ruostetta
- Ajoneuvoystävällinen
- Helppo säilyttää
- Saatavilla mittatilaustyönä tehtyjä kokoja
Palautuspelti
- Vähennä köyden palautumista katketessa
- Kirkas väri
- Varmista turvallisuutesi toipumisen aikana
Palautuspussi
- Kestävä ja kestävä
- Pitää varusteet järjestyksessä
- Suojaa laitteita
- Sopii kaikille palautumisvälineille
Valita Raskas palautumisjärjestelmäsi
Raskaiden kuorma-autojen hinausjärjestelmä
Hyötyajoneuvoille ja kuormatuille maastoajoneuvoille
- 32–52 mm nailoniset pelastusköydet
- 16 mm ~ 24 mm pehmeä sangeli x 2 kpl
- 10-18 mm UHMWPE Winch Rope
- Recovery Ring / Rated Connector
- Käsineet
- Säilytyspussi
Ajoneuvon paino
8–25 tonnia
Kaivosajoneuvojen palautusjärjestelmä
Kaivoskuorma-autoille ja raskaille työmaakoneille
- 64–120 mm Nylon Recovery Rope
- 2 × 30–36 mm HMPE Soft Shackles
- 18–32 mm UHMWPE Winch Rope / Custom
- Engineered Heavy Connectors
- Käsineet
- Säilytyspussi
Ajoneuvon paino
40–300+ tonnia
Rakennuslaitteiden talteenottojärjestelmä
Kaivinkoneille, kuormaajille ja työmaa-ajoneuvoille
- 52–80 mm kinetic Recovery Rope
- 2 × 24–36 mm HMPE Soft Shackles
- 16–28 mm UHMWPE Winch Rope
- Recovery Ring / Snatch Block
- Käsineet
- Palautuspussi
Ajoneuvon paino
15–80 tonnia
Maatalouskoneiden talteenottojärjestelmä
Traktoreille, puimureille ja raskaille maatalouskoneille
- 48–64 mm Nylon Kinetic Rope
- 2 × 22–30 mm HMPE Soft Shackles
- 14–24 mm UHMWPE Winch Rope
- Käsineet
- Recovery Gear Bag
Ajoneuvon paino
8–40 tonnia
Tekniset välilehdet
| Halkaisija | Circumference | Murtolujuus | Application Class |
|---|---|---|---|
| 32 mm | 4″ | 225 kN | Raskas ajoneuvo |
| 36 mm | 4-1/2″ | 285 kN | Raskas ajoneuvo |
| 40 mm | 5″ | 352 kN | Heavy Truck |
| 44 mm | 5-1/2″ | 420 kN | Heavy Truck |
| 48 mm | 6″ | 500 kN | Heavy Commercial |
| 52 mm | 6-1/2″ | 600 kN | Extra-Heavy |
| 56 mm | 7″ | 690 kN | Extra-Heavy |
| 60 mm | 7-1/2″ | 780 kN | Extra-Heavy |
| 64 mm | 8″ | 900 kN | Industrial Recovery |
| 72 mm | 9″ | 1,090 kN | Industrial Recovery |
| 80 mm | 10″ | 1,344 kN | Mining / Industrial |
| 88 mm | 11″ | 1,626 kN | Mining / Industrial |
| 96 mm | 12″ | 1,950 kN | Heavy Industrial |
| 104 mm | 13″ | 2,320 kN | Heavy Industrial |
| 112 mm | 14″ | 2,670 kN | Heavy Industrial |
| 120 mm | 15″ | 3,050 kN | Specialized Heavy Recovery |
| Halkaisija | Pituus | Minimimurtolujuus | Murtokuorma |
|---|---|---|---|
| 16 mm | 850 mm | 32 500 kg | ≈71,650 lbs |
| 18 mm | Mukautettu | 43,000 kg | 94,600 lbs |
| 20 mm | Mukautettu | 48,400 kg | 106,480 lbs |
| 22 mm | Mukautettu | 57,000 kg | 125,400 lbs |
| 24 mm | Mukautettu | 66,900 kg | 147,180 lbs |
| 28 mm | Mukautettu | 86,500 kg | 190,300 lbs |
| 30 mm | Mukautettu | 98,000 kg | 215,600 lbs |
| 32 mm | Mukautettu | 110,000 kg | 242,000 lbs |
| 34 mm | Mukautettu | 120,000 kg | 264,000 lbs |
| 36 mm | Mukautettu | 133,000 kg | 292,600 lbs |
| Recovery Situation | Recommended Method | Typical Rope Type |
|---|---|---|
| Deep mud / soft ground | Kineettinen palautuminen | Nylon |
| Controlled extraction | Vinssin nosto | UHMWPE |
| Disabled vehicle towing | Static Recovery | UHMWPE / Polyester |
| Heavy truck recovery | Kinetic / Static | Heavy Nylon |
| Construction machinery | Winch / Static | UHMWPE |
| Directional recovery | Redirected Winch Pull | UHMWPE + Ring / Block |
| Mining / industrial recovery | Engineered Recovery | Project-Specific |
| Hakemus | Typical Rope Range | Breaking Strength Range | Recovery Type |
|---|---|---|---|
| Heavy 4×4 / Pickup | 32–40 mm | 225–352 kN | Kinetic / Winch |
| Commercial Truck | 40–52 mm | 352–600 kN | Kinetic / Static |
| Heavy Truck / Expedition | 48–64 mm | 500–900 kN | Kinetic / Static |
| Agricultural Machinery | 48–64 mm | 500–900 kN | Kinetic / Static |
| Construction Equipment | 52–80 mm | 600–1,344 kN | Winch / Static / Engineered |
| Mining Vehicle | 64–96 mm | 900–1,950 kN | Engineered Recovery |
| Heavy Mining / Industrial | 80–120 mm | 1,344–3,050 kN | Engineered Recovery |
| Tuote | Saatavilla olevat mukautusmahdollisuudet |
|---|---|
| Köyden materiaali | Nylon / UHMWPE / Polyester |
| Köyden halkaisija | Up to 120 mm / Custom |
| Köyden pituus | Mukautettu |
| Murtolujuus | Project-Specific |
| Silmän koko | Mukautettu |
| Suojaholkki | Heavy-Duty Options |
| Köyden väri | Custom / High Visibility |
| Pehmeä säike | 16–36 mm / Custom Length |
| Soft Shackle Color | Single / Two-Color |
| Recovery Strap | Width / Length / Strength |
| Labels | OEM / Warning / Rating |
| Batch Identification | Saatavilla |
| Kantolaukku | Mukautettu |
| Pakkaus | Industrial / Retail |
| Täydellinen pakkaus | Täysin konfiguroitavissa |
| Vaaditut tiedot | Esimerkki |
|---|---|
| Vehicle / Equipment Type | Truck / Loader / Excavator |
| Gross Vehicle Weight | 40 tons |
| Estimated Recovery Load | If known |
| Recovery Method | Kinetic / Winch / Static |
| Ground Condition | Mud / Sand / Slope |
| Recovery Angle | Straight / Redirected |
| Anchor Arrangement | Vehicle / Ground Anchor |
| Required Rope Length | 10 m / 20 m / Custom |
| Vaadittu MBL-arvo | Jos määritelty |
| Connection Hardware | Shackles / Eyes / Pins |
| Kohdemarkkinat | Yhdysvallat / EU / Australia |
| Tilausmäärä | 50 / 100 sets |
| Testing / Documentation | Required Reports |
Heavy Vehicle Recovery Is a System Sizing Problem
One of the most common mistakes in heavy vehicle recovery is choosing a rope size based only on your vehicle weight.
Your 30-ton truck on firm level ground doesn’t impose the same rope load as the same truck deep in a mud hole or on a steep grade.
Recovery load can be affected by:
– Gross weight
– Ground resistance
– Mud suction
– Soft soil
– Slope
– Locked wheels
– Mechanical damage
– Recovery direction
– Anchor geometry
– Dynamic loading
– Recovery-point strength
For this reason, Duracordix recommends sizing the full recovery system, not just selecting rope diameter based on gross weight.
Kinetic, Winch or Static Recovery?
Kinetic Recoery
Kinetic recovery uses the principle of rope elongation to absorb, store and progressively release energy.
Duracordix Nylon recovery rope provides you a guaranteed elongation of up to 30%. It offers you controlled energy absorption for appropriate recovery operations.
Kinetic recovery may be appropriate if:
– The recovery vehicle is able to produce controlled movement
– Ground resistance is high
– Appropriate recovery points exist
– Dynamic recovery is permitted
It should not be used automatically for the recovery of all heavy equipment.
Vinssin nosto
Winch recovery delivers you controlled pulling force
Ideal for:
-Heavy construction equipment
-Mining vehicles
-Steep terrain
-Restricted working space
-Directional recovery
-Precision extraction
UHMWPE winch rope is perfect for such applications due to it’s high strength to weight ratio and minimal stretch characteristics
Static Recovery
Static recovery is utilized for your controlled towing/recovery operations where dynamic energy transfer is not required
Applications include:
-Disabled vehicle towing
-Industrial pulling operations
-Equipment repositioning
-Heavy fleet recovery
Why Vehicle Weight Alone Is Not Enough?
The heavy recovery load may exceed the weight of your vehicle due to several factors:
– mud suction
– deep rutting
– soft ground
– uphill gradient
– locked wheels
– damaged drivetrain
– poor recovery angle
– multiple axles
So your 40-ton vehicle should not be matched directly with the rope by simply applying a factor to the weight.
The expected recovery force should be estimated before choosing your rope and system components.
Recovery System Strength Is Limited by the Weakest Component
A 3,050 kN rope does not create a 3,050 kN recovery system if another critical component has a lower rating.
The complete system you have can consist of: –
• Recovery rope
• Soft shackles
• Steel connection hardware
• Vehicle recovery points
• Hitch receivers
• Recovery straps
• Winches
• Recovery rings
• Snatch blocks
• Anchors
All your critical components should be reviewed together and the strength should be match with each other.
How to Select Heavy Nylon Recovery Rope?
Duracordix provides you a comprehensive range of heavy-recovery products:
32–48 mm
225–500 kN
Suited for your heavy vehicle and commercial truck operations.
52–72 mm
600–1,090 kN
Suitable for your extra-heavy trucks, construction vehicles and industrial recovery.
80–120 mm
1,344–3,050 kN
Designed for your heavy mining, industrial and specialty recovery applications.
Your final choice must always be based on calculated recovery loads and approved system ratings.
Heavy-Duty HMPE Soft Shackles
For heavy recovery applications, Duracordix offers you soft shackles between 16 mm and 36 mm.
The range of capacities is between:
32,500 kg MBL → 133,000 kg MBL
The maximum of 36 mm achieves:
292,600 lbs breaking load
Our heavy-duty soft shackles can be made in various lengths and colors based on your needs.
To choose a size consider:
– The condition of the surface against which it will contact.
– The bending radius
– The shape of the connection.
– The rope strength
– The recovery point rating
– The rating of the anchor
Why Protective Sleeves Matter?
When your recovery rope at high loads, localized abrasion is becoming extremely important.
Common points of high-wear include:
– Rope eyes
– Recovery pins
– Shackles
– Fairleads
– Vehicle recovery points
– Frames
– Ground contact
Heavy-duty sleeves are useful to protect your synthetic ropes at these points.
Construction Equipment Recovery
Your construction machinery can get stuck in:
– Mud;
– Trenches;
– Soft ground;
– Uneven worksites.
Your large excavators, loaders and dump trucks require controlled recovery.winch or static recovery may therefore be preferable to aggressive kinetic recovery.
Agricultural Machinery Recovery
Your agricultural machinery often has to operate in:
– Wet soil
– Soft fields
– Deep ruts
– Mud
Duracordix can custom configure your recovery systems for:
– Tractors
– Harvesters
– Sprayers
– Agricultural trailers
OEM Heavy Recovery Product Development
Duracordix can produce customization according to your following features:
– Rope material
– Diameter
– Length
– Breaking strength
– Eye dimensions
– Protective sleeves
– Rope colors
– Soft shackles
– Soft shackle colors
– Labels
– Batch ID
– Carry bags
– Packaging
It is recommended that prior to the cosmetic branding of your professional recovery products. The technical aspects of the system be established.
Testing & Traceability
Depending on your project’s requirements, the supporting documentation may include:
– Material specification
– Breaking strength test results
– Batch identification
– Dimensions
– Splice inspection
– Termination information
– Accessory rating
– Packaging identification
What Determines Heavy Recovery System Cost?
The cost of your heavy recovery system is determined by:
– Fiber Material
– Rope Diameter
– Rope Length
– Required Breaking Strength
– Rope construction
– Protective sleeves
– Splicing
– Soft shackles
– Hardware
– Testing
– Documentation
– Packaging
– Quantity
Therefore, it is essential for you to consider the full system specification rather than focusing on the price of just one component, the rope.
Lähetä kyselysi
- Kunnioitamme oikeuttasi yksityisyyteen ja olemme sitoutuneet suojaamaan asiakkaidemme yksityisyyttä
Usein kysytyt kysymykset
Heavy Vehicle Recovery System FAQ
Yes. Sample evaluation can be arranged depending on your product type, rope size and customization level. For standard configurations, samples may be prepared for your dimensional, material and handling evaluation. For large-diameter or project-specific heavy recovery products, it is advisable to confirm sample feasibility first. Since production, testing and freight costs may be significantly higher than for a standard 4×4 recovery product.
Depending on your project requirements, Duracordix can support you breaking-strength test reports, dimensional inspection records, material information, batch identification and other production or quality documents. Third-party testing can also be discussed when you require.
The exact documentation package should be confirmed before production so that the required test scope, reporting format and traceability requirements can be included in your project plan.
Yes. Batch identification and product label can be added for your fleet, distributor and industrial projects with traceability requirements. The label can include information like size, rated strength, batch number or other agreed information. This is especially valuable for your customers that need to manage multiple recovery kits, inspection schedules or replacement records. especially for your fleets, mining sites and construction projects.
It depends on your rope diameter, construction, accessory configuration, color, label and packaging requirements. Generally standard products have more flexible MOQ(like 50~100pcs). but fully customized systems (OEM) may be subject to higher MOQ(like 200~500pcs) For very large-diameter industrial ropes or special connection hardware. our MOQ may also be affected by production line requirements and material specifications. Duracordix can provide you MOQ confirmation after studying your requested specification.
Duracordix, maastoajoneuvojen hinausratkaisujen tarjoajana, tiedämme, että toimit erilaisilla markkinoilla ja palvelet erilaisia asiakasryhmiä. Duracordix-tiimi voi auttaa sinua valitsemaan ja konfiguroimaan kineettisiä hinausköysiä, pehmeitä sakkeleita, hinausrenkaita, hinauskoukkuja, säilytyspusseja ja muita komponentteja luodaksesi oikean hinaussarjan kohdemarkkinoillesi ja asiakkaidesi tarpeisiin.
Yes. On your given order, we’re able to combine different sizes of rope, soft shackles, winch ropes, static ropes, protective sleeves, straps and hardware.
This is especially useful to distributors, fleet operators, and professional recovery companies looking to get multiple types of recovery products at once. Rather than having to specify a single “universal” configuration.
Orders can also be combined or separated with unique labeling and packaging for your simpler inventory control.
It depends on your diameter of the rope, quantity, customization, testing requirements and packaging. In most cases, standard products will be produced more quickly than large-diameter or highly customized recovery systems. Projects requiring special splices, protective sleeves, third-party testing or custom packaging may require additional time for production. With that said, shipping time will also depend on your location and whether bulk shipping or individual recovery product packaging is required.
We’d be happy to provide you a projected production and delivery window for your specific order upon specification confirmation.
Aiheeseen liittyvät palautusratkaisut
Overland Expedition System
Mönkijän pelastusjärjestelmä
Ammattimainen pelastusjärjestelmä
Ota yhteyttä Duracordixiin
- Tietosuoja on meille etusijalla. Kunnioitamme ja suojaamme asiakkaidemme luottamuksellisia tietoja.